Mud Agitator is also called Mud Tank Agitator and widely used in the mud solids control system. It is installated in slurry storage tanks or mud tank and to prevent drilling fluid solid Particles deposited in the mud tank. Brightway is the famous and professional Mud Agitator Manufacturer and can produce the horizontal Mud Agitator and vertical Mud agitator.
Brightway Energy is the professional mud agitator manufacturer in China, The BWJBQ series mud agitators, with complete models and specifications, including horizontal and vertical mud agitators; Direct and shaft connected mud agitators; Worm gear and helical gear mud agitators; The power of the mud agitators ranges from 2.2KW to 22KW (10-30hp); the shaft and impeller of the mud agitator can be customized. The impellers of the mud agitator include single impellers and double impellers.
Please contact with Brightway representative with your mud tank dimension and your detail requirement. We will recommend the right model with specification about the horsepower, impeller (size, type& quality), and shaft length etc to meet your requirement.
Mud Agitator Features and Benefits
Brightway Energy BWJBQ series mud agitator is equipped with branded motors and reducers, and is constructed using high-pressure airless spraying equipment. Through processes such as primer, intermediate coat, and topcoat, it achieves a beautiful appearance and anti-corrosion effect. The mixing shaft and impeller are greatly improved in service life and anti-corrosion effect through polishing, acid washing, plating assistance, hot-dip galvanizing, passivation, and fine polishing treatment. Smooth operation, low operating noise, long service life, few vulnerable parts, high cost-effectiveness.
1. Structure: Small footprint and compact structure.
2. Reduction gearbox: Worm Gear Struction / Helical Gear Struction design according to customer requirement.
3. Motor: Explosion-proof electrical motor, and can be the style of horizontal or vertical.
4. Shaft and impeller: Galvanizing treatment brings the excellent anti-rust performance much better than the painting process.
5. High efficiency, low noise, low operating temperature.
The models of the Brightway Energy BWJBQ series mud agitator include JBQ2.2, JBQ3, JBQ5.5, JBQ7.5, JBQ11, JBQ15, JBQ22, etc. The reducer types are worm gear and helical gear. The specific parameters and specifications of the mud agitator can be found in the technical parameter table below.
| Model | Power | Reducer | Impeller Dia | Dimension |
|---|
| BWJBQ2.2 | 2.2kw | Worm Gear | 350mm | 350 x270 x335mm |
| BWJBQ3 | 3kw | Worm Gear /Helical Gear Struction | 350mm | 420 x330 x375mm |
| BWJBQ5.5 | 5.5Kw | Worm Gear /Helical Gear Struction | 600mm | 870 ×600 ×560mm |
| BWJBQ7.5 | 7.5Kw | Worm Gear /Helical Gear Struction | 750/ 750mm | 906 ×600 ×560mm |
| BWJBQ11 | 11Kw | Worm Gear /Helical Gear Struction | 850/ 750mm | 1075 ×650 ×630mm |
| BWJBQ15 | 15Kw | Worm Gear /Helical Gear Struction | 950/ 850mm | 1170 ×720 ×685mm |
| BWJBQ18.5 | 18.5kw | Worm Gear /Helical Gear Struction | 950/ 850mm | 1270 ×1000 ×727mm |
| BWJBQ22 | 22kw | Worm Gear | 1000/ 950mm | 1270 ×1000 ×727mm |
Remark:
1.Ratio:1:25/1:20; Impeller Speed:60/72 RPM
2.Electric specs:220-240V/ 50Hz, 380-415V/ 50Hz, 440-480V/ 60Hz, 575-600V/ 60Hz
3.Shaft Length:It depends on the depth of the mud tank
4.Certification: IEC/UL/ATEX/CE
5. Motor and bearing can be selected according to customer requirements, non-explosion-proof and explosion-proof can be selected according to the use industry;
6. Different power agitators can be selected according to the density and viscosity of the stirring medium and the stirring volume;
7. The connection form of agitator and motor can be selected according to customers’ requirements: direct-connected transmission structure or coupling transmission structure;
Mud Agitator Application Scenarios
Brightway Energy BWJBQ series mud agitator can be widely used for drilling rig mud tanks, oil-based mud storage tanks, mud pits, liquid mud plant, chemical tanks etc.
Similar product name: Mud agitator, Industrial Agitator, liquid mud agitator
1. Oil & Gas Drilling Mud Tank Agitation
Installed on mud circulation tanks, storage tanks, weighting tanks, and mixing tanks to prevent sedimentation of barite and bentonite, maintaining stable drilling fluid density and viscosity.
2. Solids Control System Integration
Works in conjunction with shale shakers, desanders, desilters, centrifuges, sand pumps, and mud tanks to ensure continuous and stable operation of the solids control system.
3. Mud Mixing and Weighting Operations
Used for new mud preparation, weighting fluid mixing, and chemical additive dissolution to improve mixing uniformity and reduce chemical waste and property fluctuations.
4. Deep and Ultra-Deep Well Drilling
Suitable for high-density and high-viscosity drilling fluids, preventing tank bottom caking, stratification, and solids settling to ensure drilling safety in complex formations.
5. Coalbed Methane (CBM) Drilling
Applied in CBM drilling mud circulation systems to maintain mud suspension and improve mud recovery and recycling efficiency.
6. Trenchless Horizontal Directional Drilling (HDD)
Used in HDD mud tanks and pits to ensure uniform bentonite slurry, reducing the risk of pipe blockage and borehole instability.
7. Geothermal Drilling Mud Systems
Applied in geothermal drilling for mud mixing, circulation, and reuse, meeting specific requirements for viscosity, density, and stability.
8. Offshore Drilling Platforms
Designed to fit the confined spaces of offshore platforms and withstand high salinity and humidity environments for continuous agitation in marine drilling mud tanks.
9.Retrofitting and Upgrading Legacy Systems
Ideal for replacing traditional worm-gear agitators to resolve issues like oil leakage, overheating, insufficient torque, and uneven mixing, thereby reducing O&M costs.
10.Mud Stations, Chemical Tanks, and Mud Mixing Pits
Applicable in mud stations, mixing pits, chemical tanks, and water treatment pools for uniform mixing of drilling mud, chemical solutions, and suspensions.
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